Corrosion Protection Technology

Corrosion Protection
Without Blasting

NanoPrep is an environmentally friendly rust primer and anticorrosive industrial coating that reacts with rusted, painted and exposed steel. No grit blasting required!

Rust Primer & Anticorrosive Industrial Coating

NanoPrep’s surface preparation technology allows industrial coating application in areas where it is difficult, cost prohibitive or impossible to perform surface preparation by abrasive grit blasting.

NanoPrep is a one component, waterborne, acrylic co-polymer composition that reacts and cross-links with rusted steel surfaces, clean steel, painted steel, aluminium, and/or galvanised steel surfaces creating superior anticorrosive properties.

Upon application of the product to the substrate, “Nanofusion” takes place enabling deep penetration into the rusted substrate creating a stable, high bond strength base to which non solvent based or low solvent content top coats can be applied.

AusMade

The NanoPrep system

NanoPrep chemically reacts with iron and rust to form an iron phosphate layer while creating a strong nano bond with other metal and painted surfaces for excellent adhesion and flexibility.

Step 1 — Surface Preparation

NanoPrep can be applied to tightly rusted, damp surfaces following a simple low-pressure wash, eliminating the need for abrasive blasting in many applications.

Step 2 — NanoPrep Application

NanoPrep is easily applied by spray, brush or roller, providing flexible, efficient coverage across a wide range of surfaces.

Step 3 — Topcoat Application

NanoPrep delivers outstanding adhesion with leading low- and non-solvent topcoats, achieving up to 70–80% of grit-blasted adhesion performance at a fraction of the surface preparation cost.

Surface and surface condition
Reacts and cross-links with rusted steel surfaces, clean steel, painted steel, aluminium, and/ or galvanised steel surfaces.
Application
Mix NanoPrep thoroughly at low speed, then apply two to three coats by spray, brush or roller to a clean, tightly rusted surface that is damp but not wet.
Environmentally Friendly
NanoPrep is non-hazardous, environmentally friendly and non-flammable, while eliminating the need for grit blasting and its associated environmental risks.
Faster Turnaround
NanoPrep eliminates the need for abrasive blasting, scaffolding and encapsulation, significantly reducing preparation time and costs. Its fast-drying formulation supports quicker project turnaround and, in many applications, allows work to proceed safely alongside other activities without requiring a shutdown.

NanoPrep in the field

Eco-Friendly Solution for Pylon Corrosion Protection

NanoPrep applied to jetty pylons in a sensitive marine environment — corrosion protection without blasting or hazardous waste in a tidal zone.

Fuel Tank Corrosion Protection Without Blasting

Large fuel storage tanks treated with NanoPrep where grit blasting was cost prohibitive and operationally impractical — delivered at a fraction of conventional cost.

Pipework Corrosion Protection Without Blasting

Corroded pipework treated in-situ using NanoPrep — no isolation, no blast equipment, no waste disposal. Application completed during normal operations.

Overhead Crane Restoration

Heavily corroded overhead crane restored using NanoPrep and a compatible topcoat system — applied without shutdown, in an active production environment.

NanoPrep in action

Real applications on real assets — NanoPrep protecting corroded steel on-site, without abrasive blasting.

NanoPrep Application
Water Tank Corrosion Protection Without Blasting
NanoPrep Rust Primer & Anticorrosive Industrial Coating

Applicator Testimonial

“

You have a really good product which minimises cost and helps environmentally from two pack and solvent paints used in painting of metals. Normally a job this size and being 10mm black steel would require sand blasting – we followed your specifications and used our 13.5 Honda Pressure Washer and it prepared perfect surfaces for your paint to be applied. Your water based NanoPrep product exceeded my expectations and was very easy to use with a change of a heavier filter and a 19 tip we were able to apply the three coats of undercoat, two top coats with our 20 year old Wagner spraying equipment to achieve a brilliant finish.

I will always be happy to use your product and recommend to others.

BPS
Bay Painting Services South Australia

The case for a different approach

01

No Abrasive Blasting Required

Prepare rusted steel using a simple 3,500 psi pressure wash or power-tool cleaning, avoiding costly and time-consuming abrasive blasting.

02

Reduced Protective Equipment Requirements

The water-based, non-hazardous formulation allows for safer application without the heavy protective equipment associated with abrasive blasting.

03

Chemically Bonds for Strong Adhesion

NanoPrep reacts with iron and rust to form a stable iron phosphate layer, creating a high-strength base for compatible coatings.

04

Fast Drying Saves Time

With approximately two to three hours between coats at 20°C, NanoPrep helps accelerate coating work and reduce turnaround times.

05

VOC-Free Formulation

NanoPrep contains no volatile organic compounds, providing a more environmentally responsible surface-preparation solution.

06

Safe and Simple to Apply

This single-component, water-based product can be applied by brush, roller or spray to properly prepared damp or dry surfaces.

07

Non-Flammable

Its non-flammable formulation supports safer handling and application in industrial environments.

08

Long Shelf Life

The single-component formulation offers convenient storage without the mixing and limited working life associated with multi-part products.

09

Compatible with Many Topcoats

NanoPrep provides an effective primer for acrylics, water-based protective coatings, two-part epoxies, polyurea and other approved low-solvent coatings.

10

Cost-Effective Surface Preparation

NanoPrep eliminates the need for abrasive grit blasting, helping avoid the substantial costs of blasting equipment, scaffolding, encapsulation, protective gear and site clean-up.

"

We can treat corroded steel in areas where grit blasting would never have been an option — safely, quickly, and without a waste disposal problem.

Rezitech field application — Oil & Gas sector, Pipework Corrosion Protection

Latest from NanoPrep

Sep 2026

Test Title

Water tank after the application of NanoPrep
Media Feature
Sep 2026

Testing

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The NanoPrep fuel tank case study as printed across a two-page spread in the Journal of Surface Coatings Australia
Media Feature
Jun 2026

NanoPrep Fuel Tank Project Featured in the Journal of Surface Coatings Australia

Rezitech’s NanoPrep fuel tank corrosion protection project has been featured in the June 2026 edition of the Journal of Surface Coatings Australia. The article outlines how NanoPrep was used to prepare and protect a 110,000-litre above-ground diesel tank without abrasive blasting, helping reduce surface preparation time, minimise disruption and deliver durable corrosion and UV protection in a demanding coastal environment.

Any Questions?

Our team can help with product questions, site assessments or a free product trial — get in touch and we’ll get back to you as soon as possible.